electrical housing stamping parts

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electrical housing stamping parts

electrical housing stamping parts

The electrical housing stamping parts provided by us are strong and robust and are capable of working effectively in the car electronics where harsh environmental conditions prevail and must be overcome. This is guaranteed by their high performance. The shapes are uniform, the quality of the same is unchanging and the connections are always trustworthy as they have passed the stage of the progressive stamping process with the help of high tooling. The materials utilized in making the stamping parts are stainless steel, beryllium copper, and brass that carry features such as corrosion resistance, vibration resistance, and thermal stress resistance. Such parts are generally utilized in the ECU systems, airbag modules, lighting connectors, battery terminals, and automotive sensor housings.
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Product introduction

Our stamping parts made ofelectrical housing materials play a crucial role in the assembly of battery modules and power packs, especially those used in electric vehicles, power tools, and backup energy storage systems. The lineup of these parts covers battery tabs, interconnects, and terminals. We use copper, nickel-plated steel, and aluminum to facilitate excellent conductivity and weldability. Additionally, we have streamlined our stamping process so that burr-free with consistent thickness and width, parts which are very important for laser and ultrasonic welding, can be produced. The battery tab designs which are of a custom nature can also be punched, notched, and embossed in one go. We are also experts in conducting plating and surface treatments so as to minimize resistance and maximize battery life.

Product Advantage

Our electrical housing stamping parts are highly employed in PCB terminal blocks, providing stable and low-resistance links for industrial and commercial electronics. These mostly involve pin contacts, bridge plates, and spring connectors. For great soldering properties and to protect against corrosion, we mostly use copper and phosphor bronze with plating options, mostly nickel or tin. For prosperity in the operations the parts are punched in the progression of the die and make use of a high level of organizational equipment, which will result in tight dimensional control. Our expertise also include multi-bend geometries, serrations for edges, and terminals that are rolled on several occasions. These three main elements give more features to a connection like wire grip, current flow, and it also makes it more reliable in those challenging, highly dense PCB layouts.

Exceptional Precision and Customization Flexibility

Our electrical housing stamping parts are unique because of their great dimensional accuracy and customizability. These are the exciting features of our parts that enable us to introduce complex geometries with the help of progressive stamping and high-speed tooling while only slight variation exists in them, so these parts are highly suitable for use in complex electronic assemblies. Customers are free to choose shapes, materials, and surface treatments that are available for their electronic connectors or power terminals, whether they are large or small. From the beginning of the design to the completion of the component, we offer production for the whole range of volume and with the fastest lead times. Each part has been manufactured with strict tolerances to ensure 100% accuracy in order to provide a high speed of assembly as well as electrical reliability.

Scalable Production and High Efficiency

Our electrical housing stamping parts are manufactured using the latest high-speed stamping machinery and automated feeding facilities that are not only very fast but can also guarantee 100% consistent product quality. Scalable production that can run between small, customizable orders and millions of units per month is available to meet a customer's needs efficiently without ever sacrificing quality. We have made sure that every stage of production, starting from the stage of raw material selection and ending at the stage of quality inspection, has been made lean in order to provide manufacturing that is not only cost-effective but also a mass one. We successively assure industry standards by controlling defects through online inspection and statistical process control. The capability to handle complex parts involving multiple bends, cuts, and coatings in a single operation will greatly minimize labor costs and increase the speed of production.

Broad Industry Applications and Versatility

electrical housing stamping parts we produce are the most recognized in numerous areas such as consumer electronics, automobiles, power supply, industrial automation, and renewable energy. Their appeal in various sectors arises from the fact that we can design and build parts of different dimensions, mold, and performance characteristics. The product range is primarily composed of components such as sensor contacts, battery connectors, or terminal busbars that are best fitted for the performance and integration conditions. The usage of unlimited materials and coatings leads to them being connected to the means of production: welding, cutting, crimping, and SMT soldering. This variety mitigates the problems which can be caused by incompatible materials and consequently accelerates the development of products. We offer reliable sourcing and this is backed by our ability to deliver on time to any part of the world.

Certified Quality and Environmental Compliance

All our electrical housing stamping parts undergo strict quality control checks. In particular, the certifications we have for the production are ISO 9001, IATF 16949, and ISO 14001. Apart from this, we also perform thorough checks like dimensional control, plating adhesion, salt spray corrosion and electrical resistance testing. The items we make are all RoHS, REACH, and UL compliant which guarantees safety and environmental protection. Furthermore, full transparency is available to the customer through the entire production process from the raw material to the final product. Not only are our clean and efficient production methods likely to assist the clients in achieving their corporate social responsibility (CSR) objectives, but they also do not have any negative impact on the environment. The selection of our stamping parts will provide you with assured quality, product certification, and a socially conscious manufacturer partner.

Q: Are you a factory or trading company?
A:
We are certainly a factory that has been in business for a long time now with our main line of expertise being in the metal stamping components' production for the past 15 years. In one of our own facilities, we carry out all the necessary work that includes mold design, tool making, progressive die stamping, and precision part fabrication. We are the ones who really look after product quality, exact cost, and even the delivery time schedule. Insofar as the intermediaries' companies are concerned, our company is representative of an entirely different type of business as we only work with our own personnel that is, sourcing all the raw materials and following by the post-shipment inspections that they carry out on the final product. Our well-equipped factory and highly skilled employees ensure the continuity of high quality and bulk production. Our firm is open to your visits and long-term relationship inquiry from every corner of the globe.
Q: What are your main products?
A:
We are a mould and stamping maker which also means that we are involved in the matters concerning the development, design, fabrication, and sales of the most appropriate metal stamping moulds and punched products that are required by the client companies. We specialize in automotive, motorcycles, hardware, lighting, and home appliances stamping components, and we also provide electrical connectors, brackets, terminals, and metal housings. With the core elements of technology supply chain like R&D and innovative tooling delivery inside our system, we support projects that are either standard or very much customized for our customers. We can supply your products whatever they are, be it small precision parts or large technical requirements for dies amongst others.
Q: What surface treatments do you have?
A:
The array of surface treatments we have is designed to give the product appearance a new look, saturate it with conductivity and protect it from corrosion. At your disposal are such types of finishes as Dacromet, powder coating, zinc plating, nickel plating, tin plating, copper plating, silver plating, gold plating, anodizing, and black oxide. To test durability, we conduct and provide salt spray testing on demand. Except for mold making and stamping, for which we are specialized, the treatment of surfaces is done by our subcontracted partners, which we have had a long relationship with.
All finishing processes are carried out in compliance with international environmental standards such as RoHS and REACH. We keep track of all the surface treatment processes to be carried out for all customer applications and quality expectations.
Q: Can I get samples?
A:
Yes, we offer sample orders suitable for pre-production and market testing. In cases of simple standard parts or simple samples, we could send out free samples, however, the freight should be covered by the customer. If it is about the custom parts or OEM/ODM projects that require the design and creation of the special mold or tooling, the sample charge will be applied. In case the bulk orders are confirmed, a part or the whole of the sample fees can be returned. The process of making a sample is allowed within a specific time frame that varies depending on the product complexity; on many occasions it takes from 3 to 10 working days. In this connection, we highly recommend you take this opportunity by asking for samples to ensure that the parts meet technical requirements and the performance expectations as you think before the massive production takes place.
Q: What is the minimum order quantity?
A:
The minimum order quantity (MOQ) not only depends on stock availability but also on in-house production conditions. Usually, the MOQ for the parts in the standard parts category ranges from 1,000 to 100,000 pieces. However, if this is about new parts, the MOQ is not the same and it may vary depending on part size, complexity, material, and other factors. We are very flexible and are ready to provide support, especially when it comes to new clients who need to place a trial order, such as pilot production. The idea is to help customers verify the quality and start a long-term cooperation. Please let us know if you have a special requirement regarding MOQ or you are confused with the quantity you are going to order, and we will find a way out of the difficulty together.
Q: What is the lead time for the delivery?
A:
Well, the delivery time is the main parameter to consider and the unit that tells the time-consuming part of the process, it's the production timeline of each order. Let us clarify that normal specifications have an inventory of continuous stamping parts, for which the delivery period is usually 3 to 10 days once the payment is confirmed. On the other hand, customized parts that need stamps to be made will take about 20 to 50 days to do so, then develop a new sample, and the sample approval process before the start of mass production. In case the volume of products is confirmed by sample and payment, then the mass production will start as well. If you encounter any unexpected or urgent situations, we will, to the best of our abilities, make sure that they are handled and handled quickly. The usual time of delivery depends on the quantity, type, and the state of the production at the time. We are always on-time and clear in the communication of the delivery process.
Q: What conditions of payment do you prefer?
A:
Your payment terms include; T/T 50% deposit in the order confirmation stage, and the balance 50% before the goods are to be loaded. We might need new customers or special-order clients for the rest 50% of their tooling costs upon confirming of the orders. It might also help to remember that for sample items on the order, separate payments may be demanded due to the items' complex nature. We use bank transfer (T/T) as our main type of payment, but there are other types that can be considered in the case of sustained customers and or partnerships. The invoice as well as the receipt will be issued on the part of the buyer to make it clear that the payment is completed successfully. Updated payment terms are crucial elements for an easy-going relationship and do not disrupt the processing time or lead to bad results on both sides. Communications for more specific financial handling are strictly recommended.
Q: Will you receive OEM/ODM orders?
A:
Yes, OEM and ODM orders are highly appreciated and we are delighted to tell you that our company would never refuse such requests. Our over 15-year experience in OEM/ODM production has turned our company into an expert in the realm of the electronic and electrical stamping parts, and we are in a position to handle orders that are based on your samples, drawings, or special features. The process of development can be smoothly carried out by our engineering team through the phases of the design review, materials selection, tool design, prototyping, and production optimization. We have the capability to confide and carry through individual customization; we also provide for non-disclosure agreements (NDAs) for exclusive projects. Additionally, if you require a specific brand to be applied to the package, have a unique design for the product, or have your mold developed, we are pleased to offer our services according to your specifications.

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