fuel tank stamping parts

The fuel tank stamping parts we manufacture are so well-engineered that they do not get spoiled even in highly wet or salty areas or in winter. The parts are made of galvanized or stainless steel for the purpose of a longer life and corrosion resistance that is at its maximum. Several modern and viable coating processes are used to protect the surface, such as, hot-dip galvanizing, e-coating, and many more, which also add to the aesthetic aspect of the product. These stamping parts can be applied to mudguard supports, brake system brackets, and exhaust shields and are recommended for such components as they continuously come into contact with dirt, water, and vibrations. Our anti-corrosion mechanism is up to the standards of ASTM B117 in resistance to salt fog, which means that it is guaranteed to give you a longer life of service even in the hardest conditions.

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Product introduction

Our fuel tank stamping parts are fabricated specifically for the industrial-grade motorcycle and cargo transport bike sectors that demand extraordinary high strength and endurance. This kind of stamping parts, which are made from HSLA (high-strength low-alloy) steel, are characterized by the high impact strength required in these applications and long life under continuous mechanical stress. One of these units, swing arm supports, the principal gussets, engine mounts, and structural frames found in delivery vehicles, farm bikes, and patrol cars. In this technology, deep drawing, flanging, and reinforcement rib stamping provide significant elasticity modifications as well as a retaining of light weight are applied. For all the stamping works, we utilize presses of high pressure (300–800 tons), which come to the aid of precision tooling, and the in-die quality inspection sensors.

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Fuel tank stamping parts

Product Advantage

Our fuel tank stamping parts are something that you can completely rely on with all tasks. Through smart and careful planning, these micro stampings are now smaller, but at the same time, they can do more work effectively while utilizing less space and being easy to install in the required equipment. We create stamped parts with minimum dimensions of 10 millimeters by application of the methods of progressive or fine-blanking. We have a complete range of machines including high-speed presses that work at a maximum of 800 strokes per minute and dies of the highest precision created from wire EDM for the ideal detailing of parts. Following the same sequence, these materials that we use are copper, aluminum, and spring steel and they can be either hard or deep-drawn.

High Strength and Durability

The fuel tank stamping parts we provide are solid and tough that's why they are an excellent choice for motorcycle components which are heavily exposed to impact and at the same time, are mostly loaded. These are made of high carbon steel and are also available in stainless steel and then each of the parts is metallic during stamping so that the tight tolerances are realized, this gives a basis for resistance to all sorts of environmental factors. The proper materials of the components used made it possible to have the parts more resistant to the vibrations, further shakes caused by the changes in the road surface and the impacts of road lumps, potholes, and other obstacles, the limited flow of energy through the parts due to isolation of the non-vibrating parts and the rest of the vehicle that comes from the steering wheel and the engine.

Custom Design Flexibility

Making every effort to supply fuel tank stamping parts as per your specific needs is our area of expertise. Through your 2D drawings or 3D models, we can completely customize anything you need, a bracket as simple or a multiple geometry component as complex as you want. Quick die making from our tooling workshop, as well as prototype production, is available to provide you with the idea to realize quality batch production. The setting up of the built-up soldering station for steel, mild or stainless based on the customer's strength and weight forces is available. You can also have your items surface-finished as we can perform the covering of welding and cutting, tapping, and hardening. Be it that you create unique motorcycles or look for first-class, one-of-a-kind pieces for your niche markets, our store allows for your designs to be turned into real products and for you to receive full support for customization and engineering services.

Cost-Effective Mass Production

Our fuel tank stamping parts are produced via advanced progressive stamping lines which are capable of handling high-volume orders with a very good rate of purity. In each of the vital staps, we use coil-fed servo presses and computerized inspection systems through which we keep our production fast and the errors to a minimum. Stamping is the process that allows various features to be manufactured in a single operation, thus shortening the assembly time and reducing labor costs. We buy materials in bulk and make sure the disposition of the dies is to the minimum scrap and tooling costs. If you are in need of either 10,000 or a million parts, just stick to our efficient process and quality control, and you will be provided with punctual delivery and cost-effective results.

Anti-Corrosion Performance

We manufacture our fuel tank stamping parts with the harshest environments in mind. Corrosion resistance is crucial when it comes to motorcycles used in coastal regions, off-road trails, or rainy climates. For this, we have developed a range of stamped components from zinc-coated galvanized steel, stainless steel, aluminum, and other advanced coatings like zinc plating, e-coating, or powder coating optionally. These treatments protect the part against rust, UV damage, and moisture and hence extend the part’s service life. Long-term resistance is checked through salt-spray tests and coating adhesion tests. The anti-corrosion solutions we offer are aimed at motorcycle manufacturers, and they help them in meeting not only the improvement in user satisfaction and reducing the need for maintenance but also the highest standards of safety over a long period.

We are a fuel tank stamping parts manufacturer that operates with a high rate of productivity and provides cost-effective solutions for large capacity orders. Our site is equipped with progressive die stamping that is capable of supporting mass production to an extent of 200,000 pieces per month with a consistent precision level.

Our factory also uses automated coil feeding, servo presses, and in-line inspection systems that are all geared towards reducing downtime to the minimum and optimizing the efficiency to the maximum. Our product portfolio comprises covers, shields, stay brackets, gear housings, and clutch covers, all made with an extensive level of repeatability.

Savings in the process are made by buying cold-rolled steel, galvanized sheet, and aluminum alloys in large quantities and always holding a die set for reorders. You, the customer, enjoy the benefits of economies of scale, shorter lead times, and lower tooling amortization costs.
We are specific regarding quality and have in place the following measures to ensure it, i.e., inline sensors, automated camera inspection, and batch sampling after every 200 pieces. In addition to that, we can provide you with certificates of conformity and PPAP documents upon your request. The most common finishes are black oxide, clear zinc, and powder coating.
Our stamping parts are perfect for the motorcycle assemblers, parts wholesalers, and exporters as they are value-for-money and never compromise on strength or appearance. Our sales team are on hand to deal with your inquiries and provide you with a quote based on your quantity and delivery time.

fuel tank stamping parts

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fuel tank stamping parts

Product introduction

Seat stamping parts

Clutch stamping parts

Wire harness stamping parts

Brake stamping parts

Shock-absorbing stamping parts

Motor stamping parts

Ignitor stamping parts

Fuel tank stamping parts

Product Advantage

High Strength and Durability

Custom Design Flexibility

Cost-Effective Mass Production

Anti-Corrosion Performance

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