wire harness stamping parts

The wire harness stamping parts we manufacture are so well-engineered that they do not get spoiled even in highly wet or salty areas or in winter. The parts are made of galvanized or stainless steel for the purpose of a longer life and corrosion resistance that is at its maximum. Several modern and viable coating processes are used to protect the surface, such as, hot-dip galvanizing, e-coating, and many more, which also add to the aesthetic aspect of the product. These stamping parts can be applied to mudguard supports, brake system brackets, and exhaust shields and are recommended for such components as they continuously come into contact with dirt, water, and vibrations. Our anti-corrosion mechanism is up to the standards of ASTM B117 in resistance to salt fog, which means that it is guaranteed to give you a longer life of service even in the hardest conditions.

Get A Quote

Product introduction

Our wire harness stamping parts are fabricated specifically for the industrial-grade motorcycle and cargo transport bike sectors that demand extraordinary high strength and endurance. This kind of stamping parts, which are made from HSLA (high-strength low-alloy) steel, are characterized by the high impact strength required in these applications and long life under continuous mechanical stress. One of these units, swing arm supports, the principal gussets, engine mounts, and structural frames found in delivery vehicles, farm bikes, and patrol cars. In this technology, deep drawing, flanging, and reinforcement rib stamping provide significant elasticity modifications as well as a retaining of light weight are applied. For all the stamping works, we utilize presses of high pressure (300–800 tons), which come to the aid of precision tooling, and the in-die quality inspection sensors.

VIEW DETAILS

Seat stamping parts

VIEW DETAILS

Clutch stamping parts

VIEW DETAILS

Small bracket stamping parts

VIEW DETAILS

Brake stamping parts

VIEW DETAILS

Shock-absorbing stamping parts

VIEW DETAILS

Motor stamping parts

VIEW DETAILS

Ignitor stamping parts

VIEW DETAILS

Fuel tank stamping parts

Product Advantage

We have the possibility to provide you with wire harness stamping parts with the combination of welded assemblies. These are groups that have been made up of various stamped pieces joined by MIG, TIG, or spot welding techniques to shape complex parts like the lower leg of an exhaust pipe, the housing part of a car lamp, or the inside of handlebar reinforcements. Our main source of production for the welded assemblies is robotic welding systems that are known for their precision and repeatability as well as their ultrasonic weld testing and visual inspection. High-strength mild steel, alloy steel, and stainless steel are the types of materials to be used, which perfectly copy the chassis parameters. After welding, the metal is treated with various surface protective methods among which we can mention passivation, phosphate coating, and also epoxy paint. l

High Strength and Durability

The wire harness stamping parts we provide are solid and tough that's why they are an excellent choice for motorcycle components which are heavily exposed to impact and at the same time, are mostly loaded. These are made of high carbon steel and are also available in stainless steel and then each of the parts is metallic during stamping so that the tight tolerances are realized, this gives a basis for resistance to all sorts of environmental factors. The proper materials of the components used made it possible to have the parts more resistant to the vibrations, further shakes caused by the changes in the road surface and the impacts of road lumps, potholes, and other obstacles, the limited flow of energy through the parts due to isolation of the non-vibrating parts and the rest of the vehicle that comes from the steering wheel and the engine.

Custom Design Flexibility

Making every effort to supply wire harness stamping parts as per your specific needs is our area of expertise. Through your 2D drawings or 3D models, we can completely customize anything you need, a bracket as simple or a multiple geometry component as complex as you want. Quick die making from our tooling workshop, as well as prototype production, is available to provide you with the idea to realize quality batch production. The setting up of the built-up soldering station for steel, mild or stainless based on the customer's strength and weight forces is available. You can also have your items surface-finished as we can perform the covering of welding and cutting, tapping, and hardening. Be it that you create unique motorcycles or look for first-class, one-of-a-kind pieces for your niche markets, our store allows for your designs to be turned into real products and for you to receive full support for customization and engineering services.

Cost-Effective Mass Production

Our wire harness stamping parts are produced via advanced progressive stamping lines which are capable of handling high-volume orders with a very good rate of purity. In each of the vital staps, we use coil-fed servo presses and computerized inspection systems through which we keep our production fast and the errors to a minimum. Stamping is the process that allows various features to be manufactured in a single operation, thus shortening the assembly time and reducing labor costs. We buy materials in bulk and make sure the disposition of the dies is to the minimum scrap and tooling costs. If you are in need of either 10,000 or a million parts, just stick to our efficient process and quality control, and you will be provided with punctual delivery and cost-effective results.

Anti-Corrosion Performance

We manufacture our wire harness stamping parts with the harshest environments in mind. Corrosion resistance is crucial when it comes to motorcycles used in coastal regions, off-road trails, or rainy climates. For this, we have developed a range of stamped components from zinc-coated galvanized steel, stainless steel, aluminum, and other advanced coatings like zinc plating, e-coating, or powder coating optionally. These treatments protect the part against rust, UV damage, and moisture and hence extend the part’s service life. Long-term resistance is checked through salt-spray tests and coating adhesion tests. The anti-corrosion solutions we offer are aimed at motorcycle manufacturers, and they help them in meeting not only the improvement in user satisfaction and reducing the need for maintenance but also the highest standards of safety over a long period.

We are the leading stamping solutions provider specializing in custom stamping solutions for motorcycle manufacturers and aftermarket part designers. Complex designs like brackets, battery trays, fuel tank mounts, or seat base plates are made into product by our capable team.

Our engineers are well-versed in 2D/3D CAD file transfer, prototyping, and tooling development using high precision CNC and EDM machines. We are able to design progressive or compound dies in accordance with your budget and part complexity. Everything from a prototype of a discontinued part to part-handling services is at your disposal.

The materials that are popular in the automotive industry are carbon steel, stainless steel, aluminum, and copper alloys and they are available in the thickness ranging from 0.5 mm to 6 mm. All the stamped parts are checked for form and functionality using jigs, fixtures, and coordinate measuring machines.

In-house labor will be saved if post-stamping treatments such as riveting, spot welding, or bending are used. Surface finishing is another possibility which includes chrome plating, powder coating, and laser engraving for branding. Normally, the minimum order quantity of 100 pieces is applicable with a short tooling lead time.

With us as a partner, customers can rely on the production of original motorcycle stamping parts besides prompt and responsive service, and also be assured of the short cycle of new products and the benefits of flexible manufacturing. Call us now for project evaluation and let us be the solution to your needs.

wire harness stamping parts

All Categories