custom precision metal stamping

Our custom precision metal stamping for deep drawing is able to share the same structural properties without breaking or wrinkling. It is the most appropriate for the production of such things as cookware, battery shells, and motor housings in cylindrical and box shapes, and it makes the wall thickness much better and there are no burrs at the edges with a regular basis in addition. It is constructed of hard solid tool steel and has cores that are machined with precision, the die goes through aluminum, stainless steel as well as metal sheets that have been coated with ease. Those are the two essential aspects where the proper channel and path of the blank decide the material for the whole process of forming. There are custom die setups for stamping tools for one or multi-stage of forming, and the selection of the method depends on the complexity of the part and the thickness of the material.

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Product introduction

The Tandem Metal Stamping Die actually does the task of the stage forming in various parts. It is most suited for the manufacture of body panels, appliance covers, and industrial enclosures in large dimensions. The die comes with solid construction, long-wearing guide rails, and lossless material feed systems being suitable for dimensionally thick metal sheets or very large ones. Independently of whether it is blanking, flanging, or piercing, the tool is set for each stage conformally and therefore horizontally scalable. In the case of the transfer automation and alignment tools, we can also offer our support for design to minimize cycle time and setup complexity. Our duo stamping die is the ideal solution for manufacturers with a need for large component fabrication which requires high precision.

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2024-003 high-precision continuous stretch stamping die

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2024-001 High-precision custom stretch stamping die

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Stainless steel shell drawing stamping die

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Precision progressive stamping die

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Continuous stamping die for decorative parts

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Precision stamping die for automotive connectors

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High-precision connector continuous stamping die

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Elastic high-precision connector stamping die

Product Advantage

Not only is our special-purpose metal-forming method with the ability of notching custom precision metal stamping specifically manufactured to make angular cuts or slot patterns in metal sheets or blanks, with this cutting tool, it is also possible to perform the best fit-up and joint assembly for daily equipment such as heating, ventilating, air-conditioning (HVAC) systems, and metal tubes. The use of high-precision punches, that are replaceable, and the possibility of different guide rails for our die set make it the optimal solution even for the creation of both straight and angular notches. Also, the tool, when in use, not only reduces production time but also enables workers to be efficient and consistent, even if the number of shifts are changed from time to time.

Exceptional Dimensional Accuracy

The precision stamping die is designed to provide precise dimensions and uniformity of the parts as the parts so made fit the specifications exactly. The die is of great importance to the automotive, aerospace, and electronic industries. The die is produced by the use of CNC-ground tooling, tight die clearances, and high hardness steel inserts. To ensure high quality, fast and uniform production, the die remains trouble-free within the decided millions of cycles. The die lowers the rate of rework, the amount of thrown away parts as well as ensuring the compatibility of the assembled parts in the future. Our die with an accuracy rating as low as ±0.01mm has won the customers' trust for the components that necessitate complicated geometries and endless repetitions. If you want to produce terminals, connectors, or sophisticated metal frames our machine would be a positive assurance to succeed with the best results.

Advanced Tooling Materials

The utilization of high-quality tool steel and carbide inserts in our stamping die has led to the die being wear-resistant and durable. The component is geared to work for a long time without any problem when run with high-speed production and heavy-load conditions keeping its precision. By coating the surface with TiN or DLC the performance is improved since the treatment reduces the friction and avoids the material from accumulating. This in turn means that the tooling maintenance period will be longer, productivity loss will be less, and production efficiency will be augmented profoundly. For reliable, long-lasting use in precision manufacturing environments, you should select our die.

High-Speed Compatibility with Stable Output

Our high-speed press operations are backed by the precision in our stamping die which is second to none. The die features balanced die geometry, progressive strip layout, and well-thought-out ejection mechanisms, so it is possible to continuously produce at a rate of 800 strokes per minute. The pilot guiding and sensor integration that the die comes with are the features of the machine that contribute to a low occurrence of misfeeds and tool clashes. It means the stamping die is perfectly in line with the goals of quality production that went hand in hand with the automation of the production line up to the maximum extent which does not exclude getting exceptional speed as well. Besides the mass production of connectors, terminals, or custom components, the die will not only be consistent but also will be correct all the time when necessary.

Custom Design Flexibility

Every die we make is highly specialized in order to cope with many kinds of part shapes and processing requirements. Multi-stage progressive dies, as well as single-hit compound tooling, are our standard tooling ranges which can be used to produce features like bends, holes, embossment, and coining in one shot. Also, we make use of top-notch design, the most recent stress analysis, and prototyping methods, which give us assurance that the die design is perfect right from the very start. Our clients will benefit from short product development times, a reduced number of changes, and the full compatibility of the final die with automated press lines. If your parts not only have high dimensional accuracy but also demand high complexity, we suggest our tailor-made dies as an effective way to realize such a project.

Embossing Metal Stamping Die for Decorative and Functional Surfaces

The new embossing metal stamping die that we provide is the best thing so that the surface of the sheet metal part is made attractive and identification and information about it are more visible and detailed. The die is used to manufacture of various products, such as brandplates, control panels, metal signs, and housings of appliances. It works by using the fine engraved tool steel plates so it is simple to have the drawings with details impressed or deeper into the material without any technical issues in measurement. The necessary time for the accomplishment of the projects can be saved by our competent workforce(team) while working on other efficiency-improving methods.

Grads of power and the moon grip design are some of the outstanding features in which this die interfaces. This method demands less scrapping and the entire clean, exact and distortion-free material process is now achievable. This die will allow you to emboss aluminum, brass, and stainless steel and thus be able to transform light metal into a product that will be of high utility and at the same time be appealing in appearance.

custom precision metal stamping

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