precision die stamping factory

The multi-stage precision die stamping factory is the height of expertise and is created to be used on products that require various actions of forming like bending, trimming, and embossing. It is the best solution for the making of complex geometries in a single press cycle; therefore, it saves time and delivers greater precision during production. Our team of experts uses the toughest types of steel, tool steel, and precision alignment technology to create each die which enables the material to flow flawlessly between stages. In addition to the die structure, heavy guides, the lifters, and stripper plates also play an important role in ensuring the functionality is always good and the wear and tear are minimized, especially in high volume usage. The die is designed to be perfect for automotive, electrical, and appliance industries and is able to process various kinds of metals like galvanized steel and brass at the same time.

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Product introduction

The precision die stamping factory actually does the task of the stage forming in various parts. It is most suited for the manufacture of body panels, appliance covers, and industrial enclosures in large dimensions. The die comes with solid construction, long-wearing guide rails, and lossless material feed systems being suitable for dimensionally thick metal sheets or very large ones. Independently of whether it is blanking, flanging, or piercing, the tool is set for each stage conformally and therefore horizontally scalable. In the case of the transfer automation and alignment tools, we can also offer our support for design to minimize cycle time and setup complexity. Our duo stamping die is the ideal solution for manufacturers with a need for large component fabrication which requires high precision.

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2024-003 high-precision continuous stretch stamping die

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2024-001 High-precision custom stretch stamping die

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Stainless steel shell drawing stamping die

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Precision progressive stamping die

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Continuous stamping die for decorative parts

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Precision stamping die for automotive connectors

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Elastic high-precision connector stamping die

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Metal stamping parts

Product Advantage

The notching precision die stamping factory that we have is specifically designed to make angular cuts or slot patterns in metal sheets or blanks. With such a tool, it becomes possible to create the most suitable fit-up and joint assembly for everyday items such as heating, ventilating, air-conditioning (HVAC) systems, and tubes made of metal. Our die set is equipped with high-accuracy punches, changeable guides, and replacable inserts. These features make it a suitable solution even for the creation of both straight and angled notches. It not only cuts down the time needed for production, but it also boosts the efficiency of the workers as well as ensures consistent results even with the number of shifts changing constantly.

Exceptional Dimensional Accuracy

The precision stamping die is designed to provide precise dimensions and uniformity of the parts as the parts so made fit the specifications exactly. The die is of great importance to the automotive, aerospace, and electronic industries. The die is produced by the use of CNC-ground tooling, tight die clearances, and high hardness steel inserts. To ensure high quality, fast and uniform production, the die remains trouble-free within the decided millions of cycles. The die lowers the rate of rework, the amount of thrown away parts as well as ensuring the compatibility of the assembled parts in the future. Our die with an accuracy rating as low as ±0.01mm has won the customers' trust for the components that necessitate complicated geometries and endless repetitions. If you want to produce terminals, connectors, or sophisticated metal frames our machine would be a positive assurance to succeed with the best results.

Advanced Tooling Materials

The utilization of high-quality tool steel and carbide inserts in our stamping die has led to the die being wear-resistant and durable. The component is geared to work for a long time without any problem when run with high-speed production and heavy-load conditions keeping its precision. By coating the surface with TiN or DLC the performance is improved since the treatment reduces the friction and avoids the material from accumulating. This in turn means that the tooling maintenance period will be longer, productivity loss will be less, and production efficiency will be augmented profoundly. For reliable, long-lasting use in precision manufacturing environments, you should select our die.

High-Speed Compatibility with Stable Output

Our high-speed press operations are backed by the precision in our stamping die which is second to none. The die features balanced die geometry, progressive strip layout, and well-thought-out ejection mechanisms, so it is possible to continuously produce at a rate of 800 strokes per minute. The pilot guiding and sensor integration that the die comes with are the features of the machine that contribute to a low occurrence of misfeeds and tool clashes. It means the stamping die is perfectly in line with the goals of quality production that went hand in hand with the automation of the production line up to the maximum extent which does not exclude getting exceptional speed as well. Besides the mass production of connectors, terminals, or custom components, the die will not only be consistent but also will be correct all the time when necessary.

Custom Design Flexibility

Each stamping die we produce is individualized and created to satisfy an assortment of part geometries and manufacturing demands. Our die sets range from multi-stage progressive dies to single-hit compound tooling, with the latter able to make complex features such as bends, holes, embossment, and coining—all of them in one strike. Moreover, we employ advanced design, the most updated stress analysis techniques, and prototyping, ensuring a flawless die design right from the beginning. Our customers will enjoy the advantages of a fast project execution, fewer changes made, and the complete compatibility of the final die with automated press lines. If your workpieces need high accuracy and complexity at the same time, then our custom-made dies can let you meet your goals.

Serrated metal stamping die for tread and grip applications

Going to the texturing and notching of the surfaces, serrated metal stamping die is perfect for creating steps, grip plates, and safety surfaces. The area where such dies are often used is building, transportation, and industrial equipment.

The make of the die features carbide-lined profiles and wear resistant coatings to continuously keep the edge intact and the die running smoothly in high load operations. A variety of punches can be used for customized patterns or for the change of parts.

Focusing on safety, longevity, and simplicity of servicing our serrated stamping die not only improves the product functionality in the most demanding situations but also reduces risks of occupational accidents in the work areas.

precision die stamping factory

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