die stamping services

Each stamping die product of ours is designed within the authoritarian tolerances to make the output stable independently of the stroke of the tool. In addition to the dies that secure parts that are of the same size and ensure that there are fewer scraps and produce better edges, be it the automotive or electronics industry, those not-to-be-missed... dies have a repetitive impact on these parameters. The milling of the alloy through the Computer Numerical Control (CNC), the Electric Discharge Machining (EDM), and stringent Quality Control Inspection (Q.C. I) checks comprise the production flow to make sure the tools are globally accepted in terms of quality. The effects of good heat treatment and surface coating on our dies make them last and do less damage after they have been used in several millions of cycles. The result is that the frequency of downtimes is lower, fewer products are rejected, and the whole production process is much more efficient.

The use of premium quality tool steels like D2, SKD11, or tungsten carbide has resulted in the lasting nature of our metal stamping die systems. Due to their superior hardness, their wear resistance, and their toughness under high-pressure operations, these materials are the chosen ones. Treated continuously with PVD coatings, our dies are capable of resisting wear throughout the entire working period without the need for heavy, frequent maintenance. The solid design allows the tool to touch large quantities quickly and safely without incurring any damage. In this way, the tooling costs are cut down significantly in the long run. Should the durability be a requirement of your production process, the stamping dies we have been offering will provide you with a high level of performance and you will not need to worry about anything.

Our metal stamping die range is very flexible and can be adapted to not only single-stage, but also progressive, and compound processes. Deep drawing, coining, and lancing all the way to embossing - our Dittmar manufacturing experts follow tailor-made processes for all these methods to fully suit your project and fabricate them. Our spot-on and singular module tooling system manages most of the parts which are spatially bent, curved, or have several layers. Every stage that the steel leaves during the process is optimized by our engineers with input and direction from the customer, to ensure good material utilization and an appropriate fit between the machine and the die. Our wide and easily adjustable product range means we can even make the most challenging items both quickly and without waste.

A quality metal stamping die can be your vital investment cutting down the production costs of a company twofold. It is the die that makes it possible to have short cycle times that likewise result in low scrap rates thus the number of finished products is increased without a quality compromise. Precision alignment, as well as the use of robust materials, are the aspects contributing to the fewer interruptions occurrence and the long maintenance intervals. Our dies can further include in-die functions like tapping, embossing, and trimming, which will lead to the elimination of these processes outside the die and, hence, will raise the efficiency of the whole operation. This streamlining of the production process saves on labor costs, minimizes handling errors and time to market. In our designs, we also guarantee a quick die setup and the easiest part ejection so that the downtime is minimized.