metal shaping dies

Product introduction

Our high-speed sheet metal stamping dies are the best for working at fast production plants. These dies are made of the hardest steel and are covered with a protective coat for obtaining shorter cycle times, while the material is not damaged at all. They are, therefore, the right ones for precision work such as blanking, bending, and forming, which means they can serve stamping machines that use more than 800 strokes per minute. Simulation and full-scale trial runs on each die provide assurance that they are highly accurate in terms of dimension and will require minimal levels of maintenance. The massive utilization of these dies is in the automotive and consumer electronics sectors and they are still able to last for a long time even under severe conditions. Our high-speed dies are an investment that will provide you with smooth operations and thus, decrease downtime, as well as increase the output in your stamping processes.

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High static shielding cover continuous stamping die

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2024-003 high-precision continuous stretch stamping die

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2024-001 High-precision custom stretch stamping die

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Stainless steel shell drawing stamping die

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Automobile high-precision continuous stamping die

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Precision progressive stamping die

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Precision stamping die for automotive connectors

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High-precision connector continuous stamping die

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Elastic high-precision connector stamping die

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Metal stamping parts

Product introduction

Manufactured for resilience and accuracy, the automotive industry's demanding rules and specifications are well met by our sheet metal stamping dies. Not only do our dies supply all the strength and lightness required by high-strength steels and light alloys automotive and aerospace sectors but they also carry out precise work like exact panel bending, hole cutting, and edge trimming for the vehicles' doors, bonnets, and chassis. Multi-stage dies would engage in the performance of the operations, which might be hard if it were not for the quick grades, altogether different from others. As a result, the waiting time for the producers is cut down and the production costs are significantly reduced. Every die has undergone both finite element method (FEM) and real-life testing. In addition to that, we also offer die maintenance, regrinds, and modernizations. Our automated dies cause no quality fluctuation, have a long life duration, and work production effectively

Long Tool Life and Minimal Maintenance

Our metal stamping tools are designed to be used without any problems whatsoever. The metal stamping dies that we produce, which are made of hard tool steel and covered with such wear resistant coatings as TiN or DLC, have a good endurance. They do not lose their cutting accuracy and structural soundness even in the case of continuous and high-volume operation. Our design is also equipped with inserts that are resistant to wear, modular die shoes, and self-lubricating elements that make maintenance less expensive and time-consuming. This efficient feature will prevent the user from having to change the oil at every stage of manufacturing, while at the same time optimizing the dies for punching, blanking, or forming operations. A feature that not only reduces the cost of the production but also offers long-term high performance is the dies, which are a stable and reliable solution from our company for metal stamping.

Versatile Die Solutions for Complex Forming Needs

The sheet metal stamping dies are quite versatile. The dies are adaptable to various materials like aluminium, stainless steel, or galvanized steel and thus also very well suited for simple or highly complex geometrical shapes. Here at our facility, we have both progressive and transfer dies in store, while the former is for high-speed operations and the latter for large part formation, our team of engineers is good at customizing each tool to your specific requirements. No matter what task you face, e.g., forming, bending, drawing, or piercing, and what type of material you use, be the one that is very thin or special components, our dies will still allow you to carry out your work with high precision and performance. If you are an original equipment manufacturer (OEM) or a contract manufacturer wanting to use our sheet metal stamping dies to support various product lines, you have found your match.

Enhanced Production Efficiency with Progressive Tooling

Increased press line efficiency is obtained by the application of our progressive sheet metal stamping dies. Each of these dies is specifically made for feeding the coil without stopping and doing more than one fashion in a single stroke, thus the cycle time may be reduced by 50% and the labor by 30-45%. These tools are superior to the die cast family in terms of the filling ratio, due to the fact that they produce the same quality even with a minimal amount of material used in the process. We have within the progressive tooling features of sub-presses, high-speed ejectors and stripper pantographs contradictory operations are not necessary due to the established process. The new designs made by automotive brackets, electrical enclosures, and metal fittings represent a great advancement in the field of material science, in addition to being a high technology level product, it is also a green manufacturing technology that is characterized by low Grade virtual production.

Custom Design and Simulation-Driven Accuracy

Our sheet metal stamping dies can be tailored to your specific needs. The geometry of the part, the type of material, and the press configuration can all be attributed to the design of the die. We make use of CAD/CAM and FEA simulation software at the phase of die designing in a bid to ensure the feasibility, pressure points, and dimensional accuracy hence foresee production issues and make necessary adjustments before they happen. This method not only brings down the cost of production but also makes the die perfect in operation from the very beginning. We also offer digital duplicates, documentation, and help in the process of tool verification. A tool that can guarantee performance and can be customized at the same time is our offering for clients who are keen on rapid prototyping, have short lead time requirements and are in need of precision tooling for their sheet metal stamping dies.

Heavy-Duty Metal Stamping Die for Industrial Manufacturing

Our heavy-duty metal stamping die is constructed on the strength and durability protocol and is designed to withstand the strenuous challenges of industrial engineering. It can be used in operations of high tonnage to forge thick-gauge steel, stainless, or even aluminum components, and is thus the most suitable.

Implementation of rugged CAD/CAM and CNC-machining technologies along with the tightest of tolerances guarantees the potential of this metal stamping die to create those few products that sizeable parts of not-so-small items will need such as machine housings, industrial enclosures, or agricultural equipment parts.

The die becomes one that is always accurate if die shoes, inserts made of wear-resistant materials, and a guided punch system of the highest precision are used. The die hardening, nitriding, and surface polishing operations are all factors that can be done to the die to increase its lifetime and prolonged service.

In order to make the same die ideal for use in hydraulic or mechanical presses, thus giving cannon of life to a variety of factory installations we are able to supply the same with full tooling documentation, on-site support for installation as well as spare parts kits in the long term.

OEMs and industrial contractors around the globe have faith in this type of metal stamping die because of its hardwearing, dependable nature, and its steady state of excellence. Small-sized press lines and stations without any human intervention lead to higher efficiency, reduced errors, and fewer downtimes.

metal shaping dies

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