metal stamping die sets factory

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metal stamping die sets factory

metal stamping die sets factory

The automotive industry is the best user of a metal stamping die set factory which has been made unequivocally and with the highest precision in the niche. The die is created from high-quality tool steel and parts that are assembled together so perfectly that the die won't change in size as long as the material is being stamped again and again. An auto pillar bracket, chassis, and interior car part type of die is the most appropriate for the automotive sector die production. No doubt that it is the natural choice for all the dual prog and transfer dies carried by both the progressing and the transfer dies given that the transfer and the progressive die production lines have been set correctly. Using 3D modeling and simulation of our stamping die product, we ensure that the stamping die is not only correct but also fitted and functional, thus the, as a result of that, we can have the fewer risks from the error and the material waste.
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Product introduction

We present to you our revolutionary compound press die that is not only the most convenient but also the most scalable and the most affordable. Specifically, the die is conceived for most of the complex yet low-medium volume jobs. It is possible to combine more than one operation (normally stamping and forming) in a single station to raise productivity without a decrease in precision. The die is manufactured from high-quality hard tool steel and provided with the alignment of micro-tolerances. If there are huge differences in the requirements for a product, the punch/die elements are to be dropped out and changed to adapt to new specifications. The die, as known among the industry, is a multipurpose device utilized in electrical engineering, hardware, and lighting sectors, for example, where brackets, contacts, and connectors could be typical parts.

Product Advantage

A deep drawing metal stamping die, as the name implies, is designed to preserve the durability of the sheet metal without wrinkling or cracking. It is the best choice for effortlessly fabricating cylindrical and box-shaped products like pots, battery housings, and motor casings as it does not deviate from the required / desired thickness and the edges remain sharp in all cases.

Precision Engineering for Consistent Quality

Each stamping die product of ours is designed within the authoritarian tolerances to make the output stable independently of the stroke of the tool. In addition to the dies that secure parts that are of the same size and ensure that there are fewer scraps and produce better edges, be it the automotive or electronics industry, those not-to-be-missed... dies have a repetitive impact on these parameters. The milling of the alloy through the Computer Numerical Control (CNC), the Electric Discharge Machining (EDM), and stringent Quality Control Inspection (Q.C. I) checks comprise the production flow to make sure the tools are globally accepted in terms of quality. The effects of good heat treatment and surface coating on our dies make them last and do less damage after they have been used in several millions of cycles. The result is that the frequency of downtimes is lower, fewer products are rejected, and the whole production process is much more efficient.

Durable Tooling for Long Production Runs

The use of premium quality tool steels like D2, SKD11, or tungsten carbide has resulted in the lasting nature of our metal stamping die systems. Due to their superior hardness, their wear resistance, and their toughness under high-pressure operations, these materials are the chosen ones. Treated continuously with PVD coatings, our dies are capable of resisting wear throughout the entire working period without the need for heavy, frequent maintenance. The solid design allows the tool to touch large quantities quickly and safely without incurring any damage. In this way, the tooling costs are cut down significantly in the long run. Should the durability be a requirement of your production process, the stamping dies we have been offering will provide you with a high level of performance and you will not need to worry about anything.

Versatile Die Designs for Complex Forming

Our metal stamping die range is very flexible and can be adapted to not only single-stage, but also progressive, and compound processes. Deep drawing, coining, and lancing all the way to embossing - our Dittmar manufacturing experts follow tailor-made processes for all these methods to fully suit your project and fabricate them. Our spot-on and singular module tooling system manages most of the parts which are spatially bent, curved, or have several layers. Every stage that the steel leaves during the process is optimized by our engineers with input and direction from the customer, to ensure good material utilization and an appropriate fit between the machine and the die. Our wide and easily adjustable product range means we can even make the most challenging items both quickly and without waste.

Cost-Effective Manufacturing with High Output

A high-quality metal stamping die investment can cause a significant reduction in costs. Our dies are beneficial as they can provide comprehensive coverage on maximizing output without the product quality suffer, being highly efficient—through short cycle times and that which allows less garbage to be produced. A number of these dies are durable and apart from being precise they are also made from the most suitable materials. This result is that there are fewer interruptions and longer service intervals. At the same time, our dies can in-die functions, such as tapping, embossing, or trimming, this simultaneously reduces the demand for separate operations and increases the efficiency of the whole machine. This direct way of work simplifies the process and cuts down the labor expenses and minimizes the possibility to make errors due to the lesser number of handles that are in the process of working.

Its conformity with presses of hydraulic as well as mechanical type endows the die with the capability to be used across various factory setups. We will give you the whole package of tooling documentation, support for installation at your site, and spare part kits, so you can do the maintenance in the long term.
The progressive design simplifies workflow, minimizes handling, and markedly cuts the time and cost of production.
The respective tooling is equipped with some really cool elements such as punch inserts, stripper plates, and pilot pins, all made of wear-resistant materials and polished for easy maintenance.
We not only do the die design, but also provide service for the stage of sample verification and the production ramp-up. Our skilled technicians are there to make sure your die performs smoothly on your press line and also to connect it to coil feed and servo systems.
With the die underpinning consisting of hardened shoes, robust inserts against wear, and precise punch systems, irrespective of continuous heavy loads, the die ensures point-on-accuracy. Die hardening, nitriding, and surface polishing processes enhance tool life and lead to fewer tool replacements.
Whereas large contracts have been signed for the sale of this metal punching die all over the world, some of the contractors have been completely missed. This is the die you can rely on in every production cycle; this is the die that does not let you down. The power of the longevity of this stamping die can be clearly represented by the fact that it is of the heavyweight series.

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