progressive metal stamping factory

Product Advantage

Designed specifically for non-ferrous metals such as brass, this pprogressive metal stamping factory is capable of mass-producing high-quality precision electrical contacts. The tool's modularity really comes in handy when it comes to its changes and during its general maintenance. The utilization of durable materials and the use of low-friction coatings in the die are beneficial as they ensure the die keeps proper tool from wear over quite a long period of time. An electrical appliance maker who is in need of a high-speed, reliable tooling solution would find the product right for their needs.

Maximizing Production Efficiency

Progressive molds gain superior efficiency by performing a number of operations in one go - for example, punching, bending, and cutting. It is this fast-track process that not only reduces cycle times to a great degree and thus improves the output of completed products, but it is also very suitable for mass production. The progressive molds carry the material automatically through a series of stations; it is thus not necessary that we move the material manually or use a secondary tool. This leads to more productivity and also product standardization. The combination with automatic feeders and precise alignment minimizes the amount of the rejected material and supports the concept of the lean manufacturer. The tool is ideally suited to high volume, repeatable production with customers enjoying the luxury of time-saving benefits and reduced labor costs.

Precision and Consistency with Progressive Mold Technology

The ability of a progressive mold to consistently produce components with complex geometry and also have the part dimensions maintained without variation is one of its major characteristics. The mold is built up of several stages, which are all made according to designer's project and machined with the highest precision to assure the same tight tolerance for thousands and even millions of parts. The strip feeding system keeps the parts in sync and placed in the same position repeatedly all the way through the process. The tools are made of high-quality materials and can be provided with finishing treatments like nitride or PVD coatings, thereby making the die life cycle and production precision even longer and more accurate, respectively. In these areas e.g., automotive, electronics, and medical, where the precision is everything, such reliability is a sine qua non.

Cost Savings through Material and Labor Efficiency

The use of progressive molds stands as the most essential factor for the company in terms of overall production cost reduction. The basic form of this mold is such that it is developed to use every meter of the material to the full, thus less scrap is to be generated. Moreover, the process of the tool is automatically completed, so you have to operate it by hand which results in the optimization of the labor costs and the elimination of mistakes caused by people. Secondly, there are no various machines or set-ups required in the process as all the functions are performed in a single tool. Besides the cost per part is reduced, thus there is an increase in the output of progressive molds making the companies' choice of achieving maximum profitability without losing quality a wise one in the long run.

Long Service Life and Low Maintenance

When diligently serviced, progressive molds can last long and be dependable. The mentioned molds belong to that class of tools which are made of superior grade steels e.g SKD11, D2, and tungsten carbide, that can withstand different mechanical pressure levels for a long period. Besides, the issue of heat treatment and surface coating can guarantee the extended life service of the molds. The development of the modular concept in the tools' design has made the replacement of one part with another without disassembling less costly and free of any downtime. In cases where a positively used progressive mold is cleaned, it is capable of 1) operating within the recommended cycle life of several million cycles 2) providing stable efficiency levels through 3) not causing a breakdown, thereby eliminating repair necessity.

Progressive Mold for Medical Stainless Steel Instruments

A specialized mold that is meant for surgical and diagnostic stainless steel instruments is the most suitable for such a scenario. Hygiene is quickly identified as one of the most challenging aspects, so the mold must comply with it. Of its major highlights is the fact that it is capable of serving equally well to the aforementioned brief as well as perfect components of the highest precision. Not only the progressive action that is conducted in a single flow does this enable but also does it guarantee safe and wholly efficient work at the same time. The newly invented and advanced mold is super strong, tough, and unbreakable due to the use of cold hardening H13 tool steel with a top of the range of hardness. Thus, this mold can easily become part of a clean or sterile production area as it is fast and its hygienic mold plates are easy to clean; in addition, it is also equipped with quick-release plates for easy sterilization. The fact that the mold is intended to be operated with a narrow die clearance and to have the surface polished by a bright machine that ensures complete cleanliness of the surface, prevents the scenarios of medium contamination, or material sticking due to the adhesive. The mold is designed to be used for pressing parts and examples of the components that can be obtained are forceps' arms, instruments' locks, and knives' arms, meaning medical OEMs can get the most benefit from the utilization of the tool yet resort to the least trash. The press is also equipped with sensors that can interfere before out-of-specification parts are sent down the line, which is the most important function. The number of strokes per minute the press using the mold achieves is 200 and it never changes the actual size of its precision performance. The mold itself is the term used to describe the ability for mass production of a high frequency of precision stainless steel parts that have larger application areas more often than simple regular parts of the same type.

progressive metal stamping factory

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