continuous bending stamping die

You can rest assured that our continuous bending stamping die mold is intended for regular, efficient, and high-quality processing of a variety of sheet metal parts. The mold provides reliable operation when making metal housings, mounting plates, or brackets across the production of the desired quantity. Made out of wear-resistant and durable materials like DC53 or Cr12MoV, the mold is designed to be crack-resistant, galling-resistant, and heat-resistant degradation-resistant. It has progressive die technology along with multiple forming stations that permits the processes of blanking, piercing, and bending to be done in a single stroke. Material flow is controlled through a computer, and the mold design has CAD/CAM technology, which also includes simulation and stress analysis. The result is the absence of material warping and perfect material flow. The mold is manufactured using five-axis CNC and slow wire EDM, two of the latest precision tools.

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Product Advantage

We have set our continuous bending stamping die mold up in a way that we can easily manufacture high-strength, complex-shaped automotive brackets and mounting plates smoothly. The process that is made by progressive forming speedily moves from punching, bending to drawing one after the other. Made from the DC53 tool steel, the mold is rated high in terms of quality due to vacuum heat treatment, which gives it the required wear strength and dimensional stability even under a situation of high-tonnage presses. The hardened surfaces minimize the need for maintenance and extend the life of the mold. Computer-aided 3D flow simulation and strength analysis based on the mechanical properties are adopted as design tools to ensure the part and mold stay the same. The parts are manufactured with the highest precision in the CNC machines to achieve a tolerance of ±0.005mm.

High Efficiency and Consistency

The continuous bending stamping die Mold is the most efficient production tool existing for manufacturing metal parts in high volumes. It has a progressive design that unifies several operations such as cutting, bending, forming into one cycle leading to shorter handling time and reduced labor costs. The press performs a full part with every stroke, which achieves high-speed processes without sacrificing precision. The die is equipped with precision-ground guide pins, and CNC-machined inserts the stamping mold is designed to last for several hundreds of thousand cycles without any noticeable wear, and hence it maintains its tight tolerances and excellent repeatability. Thus, the production of consistent parts of the desired quality has been achieved, in spite of the rigorous conditions in the automotive and electronics industries. This mold by optimizing the production steps is found to be raising the output by 50% compared to the traditional stamping.

Customizable for Diverse Applications

The continuous bending stamping die Mold is very versatile through total customization to cope with a greatly broad spectrum of production needs. Namely in the case of production of the automotive elements, electronic terminals, hardware brackets, or even appliance housings, this mold can be explicitly tailored to your specific requirement. Clients are given the option to submit 2D drawings, 3D models, or practical samples. Our engineering team will take the design to pieces, choose suitable material options, and carry on the progressive stamping process in silico to have the highest possible material flow rate and part accuracy. Each mold configuration is meticulously prepared using CAD/CAM and stress analysis tools to ensure the absence of any defects such as cracking, warping, or the creation of an uneven form. The unitized construction facilitates the fast change of parts, thus allowing the elimination of the necessity to make new molds from the beginning.

Reduced Production Costs and Scrap Waste

The continuous bending stamping die Mold can save a good amount of money since it reduces not only the waste of material, but also the use of labor and time. The progressive stamping structure is the one that carries out many duties at once such as the cutting, the forming, and the bending of the materials mostly on-line, so we can say that the need for additional processing and manual work is cut down. Scenario: Quick Tools Gi receives a list of materials from a customer. With precise material feed control and optimized die layouts, material usage is maximized. In this way, material waste is reduced to a minimum by also ensuring that the mold can handle any kind of strip widths and thicknesses efficiently. Also, it makes possible for the automation-friendly design to ensure quicker cycle times, stable product quality, and no or few errors during production.

Superior Durability and Tool Life

Our Continuous Stamping Die Mold is specially created with the highest quality to guarantee satisfactory performance in high-speed, high-pressure operations for a long time. We use top-notch tool steels like SKD11, DC53, or ASP23, and then perform vacuum heat treatment as well as cryogenic tempering. Because of these processes, the mold opt for the best properties like hardness, wear resistance, and impact strength. To increase the longevity of the tool, we also use surface coatings including TiN, TiCN, or CrN to minimize friction and prevent adhesion while the metal stamping process is underway. With such a feature, the mold can be thermally stable in an environment highly susceptible to wear by scratching and corrosion due to chemicals even when working with tough materials of steel, copper, or aluminum alloy.

Q1: What is your minimal order quantity (MOQ)?

A:

We generally set our minimum order quantity for mass production at 1,000 items, notably for existing pieces, either those already in stock or with tooling available. This is a good approach to production cost efficiency, material application, and cargo shipping.

When the customer's idea of a product is such that it will require new mold or specific stamping, in that case, the MOQ can greatly differ due to the design complexity, tooling cost, and especially the size of the die. However, we are very understanding if customers need some units in smaller quantities for the purpose of trying out the product, its validation, or the R&D process; hence we always give our best to be flexible.

If buyers want to test the market and also make sure that the product is excellent, we are ready to make low-volume orders at the start. Through a combination of our sales and engineering teams, you will be advised on the appropriate MOQ for your project.
Regardless of the size of the order, we are prepared and willing to meet the needs of both industrial and small business customers via our scalable and semi-automatic equipment. Please, however, inform us if you have some special requirements—we would only be too glad to help you.

Q2: When would be the delivery time?

A:

The delivery time is related to the type and size of your request; in other words, it depends on your order. If the standard metal-stamping items are in stock, we will deliver to you the goods in 3-10 days after payment is confirmed. However, in the case of special customer products, the customer's request can take from 20 to 50 days for tooling lead time depending on its complexity.

Usually, after the agreement of the mold and confirmation of the sample, the process of mass production will need in the range of 7-15 days. In case of an emergency situation, we can help to speed up the order and to arrange the lead time in priority if it is necessary and following your schedule.

Real-time access throughout the production cycle is provided with updates, including photos showing the progress, mold testing results, and quality control reports. Our logistics team can also use any of the following delivery solutions according to your preference: by sea, by air, or through an international courier such as DHL, UPS, FedEx, etc.

We recognize the essential role of lead time in your supply chain and on-time delivery is hence a basic condition of our service. Our experienced team members will work with you extensively to prepare, plan, and get the delivery matters sorted out without any surprise delays.

Q3: What are your payment terms?

A:

Our normal payment terms require 50% T/T (Telegraphic Transfer) deposit in advance before production and the remaining 50% balance before the shipment. We can schedule production effectively and at the same time, both parties can be involved in a fair and transparent process via this payment method.

For small amount orders where samples are needed, the full payment in advance is acceptable to us. We can discuss other more flexible payment terms for big orders, long-term business relationships, or large-volume orders such as L/C (Letter of Credit) or staged payments, and settle it based on mutual agreement.

All payments are backed by the pertinent formal contracts and commercial invoices. Generally, for mold development projects, the mold cost is paid at the beginning of the project before the tooling process starts, and then a part or the total mold cost can be refunded after confirming the bulk order in specific situations.

We facilitate payments in different currencies and we ensure that the transaction is secure and timely. Our finance team is open round the clock to help you with documentation, invoicing, and payment monitoring.

Q4: Do you accept OEM/ODM orders?

A:

We surely do. We are not biased towards either of the two i.e. OEM (Original Equipment Manufacturing) or ODM (Original Design Manufacturing) and prefer to be the perfect match for both. By virtue of our expertise in the stamping industry for the last 15+ years, we have come up with some reliable custom metal stamping parts and progressive die molds which were a success in the automotive, electronics, appliances, and construction sectors.

While OEM involves the customer providing drawings or samples, and we handle mold design, production, and final delivery; ODM takes the customers through the conceptualization stage up to the packaging stage. We are capable of creating precise designs using software like CAD, SolidWorks, UG, etc., and can even give DFM (Design for Manufacturability) feedback to reduce the cost of production while maximizing the performance thereof.

All the customers' intellectual property rights are safeguarded by NDAs, and we offer secret production services along with branding or private labeling as per their requirements. Our engineering and production teams are there always to help make you realize the remarkable part development or improvement idea easily and professionally.

continuous bending stamping die

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