metal stamping die sets manufacturer

The auto industry can profit a lot from the manufacturer of metal stamping die sets they jeer at who is so precise to the utmost and thus developed the best die to be ever designed for that specific industrial sector. This die is made of very high-quality tool steel and some fine parts that are put together so precisely that the die will not change its size while the material is stamped many times repeatedly. Such a die is a good fit for the production of auto pillar brackets, chassis, and inside car parts. It is definitely the right choice for all the production lines of the two types of dies - the progressing and the transfer dies - present there as the transfer and the progressive die lines have been very well arranged. With the help of 3D modeling and simulation of our stamping die, we ensure the correctness, fit, and functionality of the stamping die, which in turn can reduce to a significant level the risks as a result of errors and material waste.

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Product introduction

The multi-station press systems' precision transfer metal stamping die has been tuned to its best, which means it can be easily and accurately move through the various stating of a progressive die without any part jamming. Such a tool is the best solution for those cases, where people are dealing with difficult geometries and want to produce medium-sized and large production volumes in the aerospace, defense, and medical equipment markets. A highly durable and long-lasting tool steel has been selected to build the die, and then it was provided with guide mechanisms, sensors, and ejector systems of the latest technology. This will make the die capable of keeping or remaining in one line, thus being able to produce very little scraps and very accurate parts. The transfer one is a sophisticated die which thanks to the presence of the hardened inserts, progressive forming stages, and integrated lifters, enables the performance of the stages of drawing, bending, coining, and trimming in one

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2024-003 high-precision continuous stretch stamping die

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Stamped parts for lighting switches

Product Advantage

A deep drawing metal stamping die, as the name implies, is designed to preserve the durability of the sheet metal without wrinkling or cracking. It is the best choice for effortlessly fabricating cylindrical and box-shaped products like pots, battery housings, and motor casings as it does not deviate from the required / desired thickness and the edges remain sharp in all cases.

Precision Engineering for Consistent Quality

Each stamping die product of ours is designed within the authoritarian tolerances to make the output stable independently of the stroke of the tool. In addition to the dies that secure parts that are of the same size and ensure that there are fewer scraps and produce better edges, be it the automotive or electronics industry, those not-to-be-missed... dies have a repetitive impact on these parameters. The milling of the alloy through the Computer Numerical Control (CNC), the Electric Discharge Machining (EDM), and stringent Quality Control Inspection (Q.C. I) checks comprise the production flow to make sure the tools are globally accepted in terms of quality. The effects of good heat treatment and surface coating on our dies make them last and do less damage after they have been used in several millions of cycles. The result is that the frequency of downtimes is lower, fewer products are rejected, and the whole production process is much more efficient.

Durable Tooling for Long Production Runs

The use of premium quality tool steels like D2, SKD11, or tungsten carbide has resulted in the lasting nature of our metal stamping die systems. Due to their superior hardness, their wear resistance, and their toughness under high-pressure operations, these materials are the chosen ones. Treated continuously with PVD coatings, our dies are capable of resisting wear throughout the entire working period without the need for heavy, frequent maintenance. The solid design allows the tool to touch large quantities quickly and safely without incurring any damage. In this way, the tooling costs are cut down significantly in the long run. Should the durability be a requirement of your production process, the stamping dies we have been offering will provide you with a high level of performance and you will not need to worry about anything.

Versatile Die Designs for Complex Forming

Our metal stamping die range is very flexible and can be adapted to not only single-stage, but also progressive, and compound processes. Deep drawing, coining, and lancing all the way to embossing - our Dittmar manufacturing experts follow tailor-made processes for all these methods to fully suit your project and fabricate them. Our spot-on and singular module tooling system manages most of the parts which are spatially bent, curved, or have several layers. Every stage that the steel leaves during the process is optimized by our engineers with input and direction from the customer, to ensure good material utilization and an appropriate fit between the machine and the die. Our wide and easily adjustable product range means we can even make the most challenging items both quickly and without waste.

Cost-Effective Manufacturing with High Output

Investing in a good metal stamping die can not only save you a lot of money on each part you make but also generally bring down the production costs. We have accomplished the situation where both quick cycle times and low scrap rates have been enabled by our dies. This, in turn, is the corner and the reason by which we could make more products without affecting quality. There will be very few stops and long maintenance intervals due to the precision alignment and hard materials used in making the dies. So, the integrated in-die functions (threading, embossing, or trimming) of our dies can take the place of a separate operation and thus can make the process fully efficient, resulting in doubling the productivity without a corresponding increase in the workforce.

This metal stamping die provides automatic press line operation as well as enables the change of tools to be done fast for the highest throughput possible. It is a good choice for tasks that call for high repeatability, very sharp part definition, low or no material waste.

metal stamping die

We are ready to help you in every step of the way from the initial prototyping stage up to the mass production of your product. Our house's own quality control process guarantees the good performance of a die which has been part of a very strict inspection prior to its delivery. We are well-staffed with experts who have extensive industry knowledge; our customers have come to trust us, therefore we are their partner in delivering complete solutions to their metal forming problems.

Buy our metal stamping die to get increased productivity, knockdown tooling expenses, and also keep an eye on the competition in the world’s ever-increasing market.

metal stamping die sets manufacturer

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