precision progressive stamping die

The multi-stage precision progressive stamping die is the height of expertise and is created to be used on products that require various actions of forming like bending, trimming, and embossing. It is the best solution for the making of complex geometries in a single press cycle; therefore, it saves time and delivers greater precision during production. Our team of experts uses the toughest types of steel, tool steel, and precision alignment technology to create each die which enables the material to flow flawlessly between stages. In addition to the die structure, heavy guides, the lifters, and stripper plates also play an important role in ensuring the functionality is always good and the wear and tear are minimized, especially in high volume usage. The die is designed to be perfect for automotive, electrical, and appliance industries and is able to process various kinds of metals like galvanized steel and brass at the same time.

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Product introduction

The top pilot-guide precision progressive stamping die is outfitted with pilot pins and an alignment mechanism for precision sheet placement during the stamping process. The feature guarantees that the part is uniform and that no skewing or distortions occur. For the job of progressive stamping, the pilot-guided die made of toughened alloys and precision ground components, excels in its wear resistance. It is suitable for mid- to high-speed presses in various industrial segments. This die system promotes production reliability and decreases the amount of scrap, especially in cases where the metal strip is long or narrow. We configure the pilot spots not to mention the part pitch and the feed length, which leads to smooth operation performance when integrated with the automation system.

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Product Advantage

The precision progressive stamping die we've managed to build at our place offers superfine edge cuts, wanting it to be used mostly for the first blank preparation or trimming operations. This die, which is extremely versatile, is normally found in the appliance, automotive, and construction industries, where it is used for a burr-free blank that is sized with high precision. The die has been designed with shock-resistant tool steel and the blades have been accurately aligned. This has been proven to be very beneficial in stamping by allowing high-speed blanking to be consistent. The shearing profiles of straight, angled, or curved are additional choices. The self-stripping and self-lubricating designs are the options that we give you for your comfort of use. When the sharpness and preciseness of the edge are of great importance, don't hesitate to turn to our shearing die.

Exceptional Dimensional Accuracy

The precision stamping die is designed to provide precise dimensions and uniformity of the parts as the parts so made fit the specifications exactly. The die is of great importance to the automotive, aerospace, and electronic industries. The die is produced by the use of CNC-ground tooling, tight die clearances, and high hardness steel inserts. To ensure high quality, fast and uniform production, the die remains trouble-free within the decided millions of cycles. The die lowers the rate of rework, the amount of thrown away parts as well as ensuring the compatibility of the assembled parts in the future. Our die with an accuracy rating as low as ±0.01mm has won the customers' trust for the components that necessitate complicated geometries and endless repetitions. If you want to produce terminals, connectors, or sophisticated metal frames our machine would be a positive assurance to succeed with the best results.

Advanced Tooling Materials

The utilization of high-quality tool steel and carbide inserts in our stamping die has led to the die being wear-resistant and durable. The component is geared to work for a long time without any problem when run with high-speed production and heavy-load conditions keeping its precision. By coating the surface with TiN or DLC the performance is improved since the treatment reduces the friction and avoids the material from accumulating. This in turn means that the tooling maintenance period will be longer, productivity loss will be less, and production efficiency will be augmented profoundly. For reliable, long-lasting use in precision manufacturing environments, you should select our die.

High-Speed Compatibility with Stable Output

Our high-speed press operations are backed by the precision in our stamping die which is second to none. The die features balanced die geometry, progressive strip layout, and well-thought-out ejection mechanisms, so it is possible to continuously produce at a rate of 800 strokes per minute. The pilot guiding and sensor integration that the die comes with are the features of the machine that contribute to a low occurrence of misfeeds and tool clashes. It means the stamping die is perfectly in line with the goals of quality production that went hand in hand with the automation of the production line up to the maximum extent which does not exclude getting exceptional speed as well. Besides the mass production of connectors, terminals, or custom components, the die will not only be consistent but also will be correct all the time when necessary.

Custom Design Flexibility

Each stamping die we produce is individualized and created to satisfy an assortment of part geometries and manufacturing demands. Our die sets range from multi-stage progressive dies to single-hit compound tooling, with the latter able to make complex features such as bends, holes, embossment, and coining—all of them in one strike. Moreover, we employ advanced design, the most updated stress analysis techniques, and prototyping, ensuring a flawless die design right from the beginning. Our customers will enjoy the advantages of a fast project execution, fewer changes made, and the complete compatibility of the final die with automated press lines. If your workpieces need high accuracy and complexity at the same time, then our custom-made dies can let you meet your goals.

Hybrid Metal Stamping Die with In-Die Tapping Capability

Integrate the stamping and tapping inside with the help of the in-die tapping functionality in the hybrid metal stamping die for a faster process. The innovative die design is such that it permits both the cutting and the formation of a hole and the thread in one setting, thus limiting the number of the manufacturing process.

Its synchronized tapping units can simultaneously communicate with the press stroke, allowing the die to tap the thread while the press is forming the part. The tapping units we produce are both the fixed type and also the one that retracts.

The innovation of this die not only gives us a cutting-edge product but our customers as well. It is, for the most part, programmed at the CNC stage, then systematically checked out in live press form.

Utilizing this die will aid manufacturing companies in their product development due to reduced lead times while increasing the product's worth.

precision progressive stamping die

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precision progressive stamping die

Product introduction

2024-003 high-precision continuous stretch stamping die

2024-001 High-precision custom stretch stamping die

Stainless steel shell drawing stamping die

Precision progressive stamping die

Continuous stamping die for decorative parts

Precision stamping die for automotive connectors

High-precision connector continuous stamping die

Elastic high-precision connector stamping die

Product Advantage

Exceptional Dimensional Accuracy

Advanced Tooling Materials

High-Speed Compatibility with Stable Output

Custom Design Flexibility

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Precision stamping die

Sheet Metal Stamping Manufacturers

Wide application of hardware products

Various applications of precision molds

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