metal stamping die

Our sheet metal stamping die is a high-end solution purposefully made with specific dimensions and for the purpose of getting high productivity and minimal use of manpower. The die is made of very strong and hard steel, which ensures the longevity of the product as well without loss of efficiency in case it is used in a longer run. This die can be used in the car, electronic, or even the household appliance industry and it can still deliver the expected high levels of consistency and also the respective tolerances to the end. CNC machines and advanced CAD/CAM software were employed in the designing and manufacturing of our metal stamping dies to make sure that every single piece is according to your requirements. We also made it possible in our designs to be able to use progressive die sets, compound dies, and transfer die capabilities which are also in line with changing production requirements.

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Product introduction

The multi-station press systems' precision transfer metal stamping die has been tuned to its best, which means it can be easily and accurately move through the various stating of a progressive die without any part jamming. Such a tool is the best solution for those cases, where people are dealing with difficult geometries and want to produce medium-sized and large production volumes in the aerospace, defense, and medical equipment markets. A highly durable and long-lasting tool steel has been selected to build the die, and then it was provided with guide mechanisms, sensors, and ejector systems of the latest technology. This will make the die capable of keeping or remaining in one line, thus being able to produce very little scraps and very accurate parts. The transfer one is a sophisticated die which thanks to the presence of the hardened inserts, progressive forming stages, and integrated lifters, enables the performance of the stages of drawing, bending, coining, and trimming in one

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2024-003 high-precision continuous stretch stamping die

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Stainless steel shell drawing stamping die

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Precision stamping die for automotive connectors

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Stamped parts for lighting switches

Product Advantage

This high-precision tool, which is small and swift, is designed for a specific purpose and ensures that it is not suitable for other types of production. As a consumable supply, it almost always keeps its own high settings, allowing the device to work efficiently and thus get a high rate of output as well as consume fewer resources in terms of time and energy.}

Precision Engineering for Consistent Quality

Each stamping die product of ours is designed within the authoritarian tolerances to make the output stable independently of the stroke of the tool. In addition to the dies that secure parts that are of the same size and ensure that there are fewer scraps and produce better edges, be it the automotive or electronics industry, those not-to-be-missed... dies have a repetitive impact on these parameters. The milling of the alloy through the Computer Numerical Control (CNC), the Electric Discharge Machining (EDM), and stringent Quality Control Inspection (Q.C. I) checks comprise the production flow to make sure the tools are globally accepted in terms of quality. The effects of good heat treatment and surface coating on our dies make them last and do less damage after they have been used in several millions of cycles. The result is that the frequency of downtimes is lower, fewer products are rejected, and the whole production process is much more efficient.

Durable Tooling for Long Production Runs

The use of premium quality tool steels like D2, SKD11, or tungsten carbide has resulted in the lasting nature of our metal stamping die systems. Due to their superior hardness, their wear resistance, and their toughness under high-pressure operations, these materials are the chosen ones. Treated continuously with PVD coatings, our dies are capable of resisting wear throughout the entire working period without the need for heavy, frequent maintenance. The solid design allows the tool to touch large quantities quickly and safely without incurring any damage. In this way, the tooling costs are cut down significantly in the long run. Should the durability be a requirement of your production process, the stamping dies we have been offering will provide you with a high level of performance and you will not need to worry about anything.

Versatile Die Designs for Complex Forming

Our metal stamping die range is very flexible and can be adapted to not only single-stage, but also progressive, and compound processes. Deep drawing, coining, and lancing all the way to embossing - our Dittmar manufacturing experts follow tailor-made processes for all these methods to fully suit your project and fabricate them. Our spot-on and singular module tooling system manages most of the parts which are spatially bent, curved, or have several layers. Every stage that the steel leaves during the process is optimized by our engineers with input and direction from the customer, to ensure good material utilization and an appropriate fit between the machine and the die. Our wide and easily adjustable product range means we can even make the most challenging items both quickly and without waste.

Cost-Effective Manufacturing with High Output

A quality metal stamping die can be your vital investment cutting down the production costs of a company twofold. It is the die that makes it possible to have short cycle times that likewise result in low scrap rates thus the number of finished products is increased without a quality compromise. Precision alignment, as well as the use of robust materials, are the aspects contributing to the fewer interruptions occurrence and the long maintenance intervals. Our dies can further include in-die functions like tapping, embossing, and trimming, which will lead to the elimination of these processes outside the die and, hence, will raise the efficiency of the whole operation. This streamlining of the production process saves on labor costs, minimizes handling errors and time to market. In our designs, we also guarantee a quick die setup and the easiest part ejection so that the downtime is minimized.

Its conformity with presses of hydraulic as well as mechanical type endows the die with the capability to be used across various factory setups. We will give you the whole package of tooling documentation, support for installation at your site, and spare part kits, so you can do the maintenance in the long term.
The progressive design simplifies workflow, minimizes handling, and markedly cuts the time and cost of production.
The respective tooling is equipped with some really cool elements such as punch inserts, stripper plates, and pilot pins, all made of wear-resistant materials and polished for easy maintenance.
We not only do the die design, but also provide service for the stage of sample verification and the production ramp-up. Our skilled technicians are there to make sure your die performs smoothly on your press line and also to connect it to coil feed and servo systems.
With the die underpinning consisting of hardened shoes, robust inserts against wear, and precise punch systems, irrespective of continuous heavy loads, the die ensures point-on-accuracy. Die hardening, nitriding, and surface polishing processes enhance tool life and lead to fewer tool replacements.
Whereas large contracts have been signed for the sale of this metal punching die all over the world, some of the contractors have been completely missed. This is the die you can rely on in every production cycle; this is the die that does not let you down. The power of the longevity of this stamping die can be clearly represented by the fact that it is of the heavyweight series.

metal stamping die

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