Product introduction

The automotive sector has the possibility of using a metal stamping die factory which is specifically designed to be the most accurate and longest lasting in the market niche. The die is made of high-grade tool steel and is so perfectly assembled with parts that the die will remain in its original state during the entire time the material is being stamped. A die of such technology is the most likely in the production of auto pillar brackets, chassis, and inside car parts. All the producing lines of the progressing and the transfer dies are there, therefore, it is the most natural solution as they have been harmonized both regarding the transfer and the progressive die production lines. Using our stamping die with the application of 3D modeling and simulation, we check if the die is working in correctness, fit, and functionality, which can significantly reduce the risks from the error and the material waste.

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Product introduction

The easiest, most sustainable and least costly option we come with is the one named compound press die. It has been created to be highly effective for small and medium-volume jobs by getting more operations (primarily blanking and forming) accomplished at a single station and, hence, it advances the rate of productivity without sacrificing the precision. The die material is made up of high-quality hard tool steel with the presence of micro-tolerance alignment, which perfectly replaces different punch/die parts in case of frequent or very large design changes. Examples of die usage in multiple areas of industry are electrical engineering, hardware, and lighting sectors, where they are mostly used for parts production such as brackets, contacts, connectors, etc.

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2024-003 high-precision continuous stretch stamping die

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2024-001 High-precision custom stretch stamping die

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Stainless steel shell drawing stamping die

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Precision progressive stamping die

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Continuous stamping die for decorative parts

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Precision stamping die for automotive connectors

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High-precision connector continuous stamping die

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Elastic high-precision connector stamping die

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Motor housing stamping parts

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Air conditioning stamping parts

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signal stamping parts

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Electrical panel stamping parts

Product Advantage

A deep drawing metal stamping die, by implication, has been described as produced for the purpose of avoiding any damage to the material. It is an excellent solution for the production of easily forming cylindrical and box-shaped items such as pots, battery housings, and motor casings, since it keeps the metal thickness that was demanded and the borders are sharp in any case.

Precision Engineering for Consistent Quality

Each stamping die product of ours is designed within the authoritarian tolerances to make the output stable independently of the stroke of the tool. In addition to the dies that secure parts that are of the same size and ensure that there are fewer scraps and produce better edges, be it the automotive or electronics industry, those not-to-be-missed... dies have a repetitive impact on these parameters. The milling of the alloy through the Computer Numerical Control (CNC), the Electric Discharge Machining (EDM), and stringent Quality Control Inspection (Q.C. I) checks comprise the production flow to make sure the tools are globally accepted in terms of quality. The effects of good heat treatment and surface coating on our dies make them last and do less damage after they have been used in several millions of cycles. The result is that the frequency of downtimes is lower, fewer products are rejected, and the whole production process is much more efficient.

Durable Tooling for Long Production Runs

The use of premium quality tool steels like D2, SKD11, or tungsten carbide has resulted in the lasting nature of our metal stamping die systems. Due to their superior hardness, their wear resistance, and their toughness under high-pressure operations, these materials are the chosen ones. Treated continuously with PVD coatings, our dies are capable of resisting wear throughout the entire working period without the need for heavy, frequent maintenance. The solid design allows the tool to touch large quantities quickly and safely without incurring any damage. In this way, the tooling costs are cut down significantly in the long run. Should the durability be a requirement of your production process, the stamping dies we have been offering will provide you with a high level of performance and you will not need to worry about anything.

Versatile Die Designs for Complex Forming

Our metal stamping die range is very flexible and can be adapted to not only single-stage, but also progressive, and compound processes. Deep drawing, coining, and lancing all the way to embossing - our Dittmar manufacturing experts follow tailor-made processes for all these methods to fully suit your project and fabricate them. Our spot-on and singular module tooling system manages most of the parts which are spatially bent, curved, or have several layers. Every stage that the steel leaves during the process is optimized by our engineers with input and direction from the customer, to ensure good material utilization and an appropriate fit between the machine and the die. Our wide and easily adjustable product range means we can even make the most challenging items both quickly and without waste.

Cost-Effective Manufacturing with High Output

A quality metal stamping die can be your vital investment cutting down the production costs of a company twofold. It is the die that makes it possible to have short cycle times that likewise result in low scrap rates thus the number of finished products is increased without a quality compromise. Precision alignment, as well as the use of robust materials, are the aspects contributing to the fewer interruptions occurrence and the long maintenance intervals. Our dies can further include in-die functions like tapping, embossing, and trimming, which will lead to the elimination of these processes outside the die and, hence, will raise the efficiency of the whole operation. This streamlining of the production process saves on labor costs, minimizes handling errors and time to market.

Considering the fact that the die is in compliance with both the hydraulic presses and mechanical type, the die can be used across various factory setups. One of the most important aspects of the production of the die concerns a complete package of tooling documentation, support for installation at your site, and the spare part kits for long-term maintenance that we will provide for you. The great part of the die design simply the handling, workflow, and time & cost of production is significantly decreased. Among other things, the tooling features punch inserts, stripper plates, and pilot pins, all of which are made of wear-resistant materials and polished to make maintenance easy. We are not only limited to die design but also cover the stages of sample verification and production ramp-up. Our well-skilled specialists are available to ensure the smooth operation of the die on your press line and also to connect it with the coil feed and servo systems. In all cases, the die supports are shoes that have been hardened, inserts being robust enough to withstand any abrasion, and punches that are produced with a very high precision, thus; the die, no matter what, ensures that it works accurately. An extension of the tool's life can be achieved by these processes: die hardening, nitriding, and surface polishing of tools that result in fewer things to replace. Since big contracts have already been signed all over the world for the sale of this metal punching die, it is evident that some of the companies have not completely realized their task list, takeovers, etc. This is the type of die that is always there for you from the beginning to the end of every production process; it is the die that is your most reliable partner. Clearly, the metaphor - heavyweight series - points up the guarantee of this heavy-duty stamping die to respect and maintain durability for a longer period of time.

Product introduction

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