cold metal stamping

The cold metal stamping mold is a type of mold which is used to produce metal panels, trays, mounting rails, and brackets for server racks and data cabinets. The requirements of the parts are that they should be the same size, shape, and strength in all the directions they may be used. Such items that come with these characteristics are suitable for heavy-duty applications. To create the durable parts with the least possible of the deformation we are making use of carbon or stainless steel sheets and working with the technique of cold stamping. The tool-skid is given punching, embossing, and bending functions to complete them at one go, so that we can achieve the most production efficiency. One of our cold stamping tools is designed with parts that can be easily removed, the places are with hardened inserts, as well as having systems that have automatic strippers.

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Product introduction

This cold forming stamping die is being used to manufacture mounting brackets and reflector components. With the employment of tool steel, the die can last long without losing its initial precision, and wear rate can be conveniently regulated. Additionally, the die can work at a high speed for production; hence, the products from the die will remain in good quality at all times, hence, it is excellent for both LED and traditional types of lighting system growth.

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3D mold view design

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High static shielding cover continuous stamping die

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2024-001 High-precision custom stretch stamping die

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Elastic high-precision connector stamping die

Product Advantage

The mold is perfect for constructing panels that are both ornamental and supporting muscles for cooking appliances like ovens and refrigerators. The mold is the one made in such a way that it not only lowers surface defects but also assured that the quality of the part is uniform towards the production of the part.

Precision for High-Volume Production

The cold stamping die that we produced provides an extremely accurate and an efficient high-volume manufacturing. This service is conducted through steel of the highest quality, after which it is used to create these operations without the need for any heating processes being present (e.g. fashioning, revolution, and cutting). This way the deformation of the materials) is significantly reduced leading to fewer power needs. The die itself is very repeatable which means that the outcome of every part will be the same if the production process is unchangeable and long-lasting. I.e, if the process in an automotive, appliance, or electronic industry sector has the same expectations, the die used is lower in the cost of production and this also features improved surface finish and dimensional stability.

Enhanced Durability and Long Lifespan

The materials used in our cold stamping mold are primarily wear-resistant, and they are set to be very durable through their proper construction, such that the parts will be easily exchanged by the mold maintainers. The efficiency of the tool is guaranteed along with its long use. It does not generate the heat that is a typical problem in hot-forming machines; moreover, by the mold remaining cold, it will be not only the high volume of pieces that will be produced, but also such that at low costs. These dies are not only long-lasting, but are also durable across cycles, which shifts the emphasis on quality and sustainability, rather than the number of replacements made.

Eco-Friendly and Energy-Efficient Solution

Cold stamping mold technology is open to use without any preheating which is a huge plus in comparison to traditional forming methods. In the same vein, cold stamping mold technology also has a shorter carbon footprint besides the reduction of operational costs. Thus, it can be said that in the case of the less energy consumed and the absence of waste heat, the working conditions are even safer and more environmentally friendly. Moreover, the process turns out to be useful for quicker cycle times and the issue of high-speed automation integration as well, which in turn helps the factories to be more sustainable and simultaneously productive and effective.

Superior Accuracy in Thin Metal Forming

Cold stamping molds are widely used for the accurate shaping of light metals like aluminum and stainless steel. They have very strict tolerance control and can be used for the excellent surface finish. And this is why such a tool usually serves as an ideal production instrument, apart from enclosures for electronic components, battery contacts, and decorative trims. Besides, the mold guarantees clean cutting and virtually no edge burrs are left there, so there is no need for a second operation of finishing. This not only accelerates the speed of production but also improves the quality of the products, bringing out a win-win situation.

Cold Stamping Mold for Motorcycle and Bicycle Parts

As an informational note, the primary role of this cold stamping mold is the creation of components that are integral to the construction and operation of motorcycles and bicycles, for instance, chain guards, and brake levers, brake pads, and suspension plates. These parts are those that require not only high performance but also the most accurate measurements. The cold stamping process becomes the most eligible technology to carry out the shaping of the form of the metal parts, and it is applicable to such materials as medium- to high-strength steel, titanium, and aluminum, while the working temperature is still at the room one thus remaining their quite good mechanical properties; as a result, the purpose of one part has become multifunctional.

The radiant mold design can create a steel mold and coat it with wear-resistant materials making it an ideal candidate for a high tonnage press that it can run without stopping. We make a fully planned and automated progress or a single-step mold according to the requirement of the production.

The newly launched automated mold is characterized by the presence of ejector pins, guide posts, and is equipped with die inserts that are modular in nature designed for quicker changing. We can consider the adoption of the Finite Element Analysis method to simulate the behavior of the mold when it is producing the parts. Furthermore, the research concluded that the geometry of the models is not susceptible to being damaged or bent, thus it delivers consistent results consistently.

By choosing our stamping tools, rubber and bicycle OEMs are cutting short production line downtimes in their factories—production of higher-quality items is no longer just a dream but a reality. As soon as the second production run began, they became more efficient, and the significant reduction of the number reaches the previous time, dropping it to about 300ms on average, while the system is still able to produce products of the same quality.

cold metal stamping

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